MOTORIZED DRUM

专利摘要:
motorized drum; and speed reducer arrangement is a motorized drum having a drum housing, and a motor and a cycloidal reducer, which are arranged therein. a gearbox output rotates slower than the motor, and a hollow input rod accommodates varied components. the hollow input rod has an eccentric bearing path that engages a cycloidal reducer input gear, and drives it for eccentric movement. the cycloidal reducer has an internal toothed output gear which is rotationally fixed to the drum housing to transmit rotating power thereto. a fixed rod is fitted in a guide pin housing which forms a fixed reference point of the cycle reducer. a torque coupler has orthogonally positioned drive face pairs that couple the guide pin housing to the fixed rod. the hollow input rod has multiple actuated tabs that project axially to receive input torque from the motor rotor. a coupler has orthogonally driven face pairs arranged to couple the hollow input rod to the motor rotor.
公开号:BR112014003025B1
申请号:R112014003025-1
申请日:2012-08-13
公开日:2021-06-29
发明作者:Laurens G.J. Wolters；Michael Hendrik Degroot；Gerko Hulshof
申请人:Mol Belting Systems, Inc；
IPC主号:

专利说明:

RELATIONSHIP WITH OTHER ORDERS
[001] This application claims the benefit of the filing dates of: Provisional Patent Application No. US Series 61/522,587, filed August 11, 2011; US Serial Provisional Patent Application 61/590,790, filed January 25, 2012; and US Serial Provisional Patent Application 61/665,888, filed June 28, 2012, the disclosures of which are incorporated herein by reference. BACKGROUND OF THE INVENTION FIELD OF THE INVENTION
[002] This invention relates in general to high power compact electric motors and more particularly to a motor and reducer system, the motor being an external rotor motor that is particularly adaptable to motorized drums used in a conveyor or similar to drive a conveyor belt or the like around the drum casing and more particularly for sanitary conveyor motorized drum applications. In addition, this invention relates to a sanitation system that monitors fluid pressures within compact, high-powered electric motors, as well as fluid pressures within carrier cylinders and support structures, the sanitation system being particularly adaptable. for sanitary conveyor applications. DESCRIPTION OF RELATED TECHNIQUE
[003] Motorized drums are predominantly configured so that a motor and reducer are arranged within a drum housing and the motor rotations are reduced by the reducer and then transmitted to the drum housing so that when the external shafts are fixed to the frame of a conveyor, the drum casing has the ability to rotate. In some embodiments, the drum housing drives a flat belt or toothed belt or modular belt.
[004] The motorized drum that is currently available has a drum housing and the motor and reducer are housed within this drum housing. Bearings and seals are arranged on the two end sections of the drum housing with end caps to close these end sections disposed between the bearings and the drum housing. Labyrinths are often used on end caps to protect seals from high pressure water that is used to clean food processing plants. First and second mounting axes are used which enable rotation in relation to the drum housing. Thus, the drum housing rotates around a central axis of the first and second mounting axes. The first mounting shaft contains a hollow portion through which the motor wiring guides, which are connected to the motor, exit the motorized drum. The known motorized drum is partially filled with oil, which lubricates the open gearbox and bearings, and transmits heat from the engine to the inner periphery of the cylinder drum as oil moves along the motorized drum.
[005] The known motor has an internal rotor with a fixed shaft. This motor rotor shaft also functions as the input shaft for the gearbox. The gearbox has an output shaft that is coupled to the housing while the gearbox's fixed reference point (the gearbox housing) rotates relative to the drum housing and has no rotary motion relative to the motor stator and mounting shafts. When the motor is energized, the known motor shaft rotates. The speed of this rotation is reduced by the reducer, and the reducer output power is then transmitted to the drum housing through the output shaft, thereby driving the rotating drum housing. In order to achieve harmonious operation, the central axis of the motor output shaft and the central axis of the first and second mounting axes must be in substantial alignment with each other.
[006] The food processing industry is typically a twenty-four hour cycle that typically employs two production shifts and one cleaning shift. The focus is on high operational productivity, and downtime is not acceptable. Equipment failure must be repairable immediately or replaceable with extra parts.
[007] Existing motorized drums are essentially customized products. Four variables are involved in selecting a motorized drum. These are: belt speed, belt width, belt pull, and pulley diameter. Additional options can also be included in the analysis, such as casing, various electrical options, and the need for reinforced shafts.
[008] Currently, the industry predominantly uses AC induction motors that operate at a fixed speed. An engine speed and gear reduction arrangement should be selected to provide the greatest possible belt pull for the application, while creating the least amount of heat. The heat issue is crucial as the motorized drum is a closed system which makes heat removal very difficult. Therefore, a large number of motors, at different poles, must be considered for each diameter together with multiple two-phase and three-phase gearboxes.
[009] Currently, the industry uses helical gear which is limited by the diameter and axial length of the pulley. Therefore, to transmit the necessary torque through the gearbox, it is usually necessary to use a larger diameter pulley, which is not normally preferred by the market.
[010] In order to have the correct motorized drum available for each application, the manufacturer would need to stock thousands of possibilities, which is not financially possible. Therefore, each engine is specially designed based on the four variables noted above, resulting in unacceptably long waiting times for the industry. Since zero maintenance time is a market requirement, the food processor customer must stock replacements for all the motors the food processor uses. This can be as much as several hundred engines, requiring high capital and cost investment.
[011] Therefore, it is an objective of this invention to create a modular motorized drum that can eliminate the customer's need for a large inventory of extra parts by means of a motorized drum produced in the minimum axial length thereof (hereinafter, base unit), which includes a face mounting system on one end of the motorized drum onto which various components can be mounted. Such components include end caps, additional extension drum housings and an extension shaft that can accommodate the attachment of sprockets for chain, among others.
[012] It is a further objective of this invention to increase the torque density of the motorized drum so that the modular base unit can be a single unit in a preferred diameter and axial length.
[013] It is another objective of this invention to provide a motor that maintains a relatively constant torque and efficiency curve across a wide speed range so that a single base unit can be used in all applications within a given production plant.
[014] Customers demand replacements and replacement parts because of the high probability of catastrophic failure present in today's technique. A contributor to the catastrophic failure among the current technique is high belt pull and/or belt tension on the motorized drum which causes immediate and severe damage to internal components. Existing motorized drums use segmented or partial shafts. A partial shaft is fixed to the conveyor and enters the motorized drum and is secured to a motor flange. The engine flange is attached to the engine, and the engine is attached to a gearbox. The gearbox is attached to a partial shaft that exits the motorized drum and is then affixed to the conveyor. These partial shaft segments are either substantially coaxial or are parallel to the motor shaft portion. Splitting the shaft axially, however, decreases the transaxial rigidity of the shaft, causing flexion and misalignment between the partial shafts and thus between the engine and transmission.
[015] Such misalignment creates ineffectiveness, intense wear and often catastrophic failure of the transmission or engine. Prior art efforts to alleviate this problem include increasing the diameter of the first or second mounting shaft within the power drum as the axial length of the power drum increases. Others in the art have sought to compensate by using axially longer end caps.
[016] Therefore, it is an objective of this invention to accommodate the misalignment between all components of the motorized drum and to accommodate, rather than minimize, as inherent forces that cause deflection that enters the motorized drum.
[017] Another significant problem with the existing technique is its inability to fully comply with market food safety requirements. First, it is noted that existing products are filled with oil in order to lubricate gears, bearings and seals. Oil also transmits heat from the engine core to the casing, where it can be removed via conduction to the belt. Additionally, system inefficiencies create heat and build pressure in the system, forcing oil to leak through the rubber lip seals - especially where shaft wear has occurred in the seal. Oil leakage creates the risk of contamination of food products.
[018] Therefore, it is yet another objective of this invention to eliminate the use of oil in the motorized drum.
[019] Second, it is a significant problem with existing engine models that shelter points exist on the outside of the drum unit where bacterial colonies (ie, pathogens) can grow. Examples of efforts to alleviate this problem include the use of a labyrinth in the end cap that is used to protect swivel shaft seals from high pressure washdown. Furthermore, external screws and washers are used to connect the end caps to the drum housing and, additionally, bacterial shelter regions are present between the drum housing and the end covers of the drum housing.
[020] Therefore, it is a further aim of the invention to eliminate shelter points where bacterial colonies can develop.
[021] Third, existing motorized drums that drive modular conveyor belts or toothed driven belts predominantly engage the belts by means of grooved rubber or polyurethane coating. This coating will crack, lift or puncture, thereby creating not only additional refuge points for bacteria, but also serving to insulate heat inside the engine. The result is that currently available engines must typically be reduced in this way by approximately 18%. This means that more heat is created relative to the work done because the engine is now running at reduced efficiency. The coating, therefore, takes the pulley to need a longer period of time to reach the steady state, and when it reaches the steady state condition, it reaches a higher temperature than would be the case without the polymeric coating. , ultimately resulting in higher belt temperature. This additional heat must then be removed from the casing by the conveyor belt. As the conveyor belt moves along the conveyor, heat is typically removed from the belt either by convection to the environment or through conduction to the food product being conveyed. It is desired by food industry staff that heat from the drive system does not enter the food product.
[022] Other prior art arrangements drive modular conveyor belts or sprocket driven belts by mounting sprockets for chain in the drum housing instead of casing. In such arrangements, the conveyor belt does not contact the drum housing directly and therefore the drum motor still needs to be reduced. Additionally, the chain sprockets, in the various mounting structures on the carcass, create shelter points or dead spaces where bacterial colonies can grow.
[023] Therefore, it is an objective of this invention to reduce the constant state temperature of the motorized drum.
[024] It is a further object of the invention to increase the rate of heat dissipation from the windings inside the electric motor to the inner surface of the drum housing.
[025] Fourth, the food industry is concerned about potential cross contamination between the materials inside a motorized drum and the food products being transported. As such, the industry continues to look for a solution that will announce the presence of conditions that produce an indication of cross-contamination. For example, many customers in the food industry require that red or blue dyes be added to a food grade oil so that when the oil leaks, it can be detected. This proposed solution is not reliably effective because after the motorized drum has been operated for a period of time, the oil turns black and the red or blue colorant no longer functions as an alert. Additionally, even when there is no actual oil leak, cross-contamination is still a threat because bacterial colonies will grow into a maze or seal unnoticed, which can then be propelled onto the conveyor during performance of a high cleaning procedure. pressure.
[026] Therefore, it is yet another objective of this invention not only to eliminate the use of oil in a closed system, but also to monitor the corruption of the rotary shaft seals and static end cap seals in order to alert the system operator. a timely way that the integrity of the seals has been compromised. SUMMARY OF THE INVENTION
[027] The above and other objectives are achieved by this invention which provides, according to a first apparatus aspect of the invention, a motorized drum having a drum carcass. A motor is disposed inside the drum housing, with the motor having a motor rotor. A cycloidal gearbox produces at its output a reduced rate of rotation in relation to the rate of rotation of the motor. A hollow input shaft that accommodates multiple components through it is additionally provided.
[028] In an embodiment of the invention, the hollow input shaft is provided with an integrated eccentric conduit that engages an input gear of the cycloidal reducer, where thus the input gear is driven in eccentric movement within the cycloidal reducer according to the axis of hollow inlet is rotated.
[029] In an additional mode, the cycloidal gearbox is equipped with a gear with an internal toothed ring that works as the output of the cycloidal gearbox. The internal toothed ring gear is rotationally fixed to the drum housing to transmit rotating power to the drum housing. In this mode, the drum housing and the gear with internal toothed ring rotate at the same rate of rotation.
[030] In some embodiments, a fixed shaft is provided and the cycloidal reducer is provided with a guide pin housing. The guide pin housing is a fixed reference point for the cycloidal reducer. A torque coupler is additionally provided which has orthogonally disposed drive face pairs to couple the guide pin housing to the fixed shaft. In some embodiments, the torque coupler engages a keyless bushing that is secured to the fixed shaft.
[031] In an advantageous embodiment of the invention, the hollow input shaft is provided with multiple axially driven flaps that project to receive an input torque from the motor rotor. In some embodiments, a coupler is provided that has orthogonally disposed driven face pairs to couple the hollow input shaft to the motor rotor.
[032] According to a second apparatus aspect of the invention, there is provided a motorized drum having a drum housing. A motor is disposed inside the drum housing, with the motor having a motor rotor. A reducer output is connected to the drum housing to deliver rotating power to the drum housing. The reducer is a harmonic drive speed reducer that has an input shaft that drives a wave generator. The wave generator is disposed against a flexible spline member and the flexible spline member engages a rigid circular spline member in two radially opposite zones, the flexible spline member having n outer teeth and the circular spline member having at least n. + 1 internal teeth.
[033] In one embodiment of this second apparatus aspect of the invention, the circular spline member is attached to the drum housing. Therefore, the circular spline member and the drum housing rotate at the same rate of rotation.
[034] In an advantageous mode, the harmonic drive speed reducer has an input that is hollow through which other components can pass.
[035] According to a third apparatus aspect of the invention, a speed reducer arrangement for use in a motorized drum is provided. The motorized drum is the type that has a drum housing that experiences transaxial loading that is delivered to a central axis. According to the invention, the speed reducer arrangement is provided with a cycloidal rotary speed reducer having an input gear having n external gear teeth and a plurality of guide pins. A cycloidal disc having openings through which it accommodates respective guide pins among the plurality of guide pins. The cycloidal rotary speed reducer has an output gear that has at least n+1 internal gear teeth for engaging the input gear outer gear teeth in response to a rotary motion of the input gear. An input shaft is arranged to surround the center shaft and to extend through the input gear. The input shaft has a substantially tubular configuration with an eccentric element on an outer portion thereof to communicate with the input gear. In addition, a coupler arrangement is provided that has a first portion joined to the input shaft and a second portion that is configured to receive a swivel input. The coupler arrangement is adapted to accommodate transaxial displacement that results from transaxial loading of the center axis.
[036] In an embodiment of this third aspect of apparatus of the invention, the second portion of the coupler arrangement constitutes a bulge that features a driven face. A speed coupler, in some modes, to deliver torque to the driven face. The speed reducer is, in some modes, arranged coaxially in relation to the input shaft.
[037] In an advantageous embodiment of the invention, the central axis is a stationary central axis that is disposed within the input axis. In some embodiments, a reference coupler arrangement is provided to couple the cycloidal disc to the stationary centerline. The cycloidal disk is thus prevented from rotating. In some embodiments, the reference coupler arrangement has a first portion that includes a primary guide pin support ring. The reference coupler arrangement additionally has a second portion for engaging the stationary central axis. Therefore, the primary leader pin support ring is excluded from rotation.
[038] In some embodiments, the stationary centerline is provided with a centerline key that engages with the second portion of the reference coupler arrangement. In this way, the reference coupler arrangement is kept in fixed rotational relationship with the central axis.
[039] In an advantageous embodiment of the invention, the output gear is directly coupled to the drum housing. The output gear and drum housing therefore rotate at the same rate of rotation. BRIEF DESCRIPTION OF THE DRAWINGS
[040] The understanding of the invention is facilitated by reading the detailed description below, together with the attached drawings, in which:
[041] Figure 1 is a simplified schematic representation of a conventional motorized drum;
[042] Figure 2 is a simplified schematic representation of another conventional motorized drum;
[043] Figure 3(a) is a simplified end view of a motorized drum embodiment of the present invention with a partial cutout showing the key inserted into the central shaft to engage the high torque coupler.
[044] Figure 3(b) is an axial cross-section of a motorized drum of a particular embodiment of the present invention, in which an external rotor is connected to a cycloidal reducer that uses a hollow hole input shaft within a housing of drum, and wherein an extension housing component with pinion geometry for integrated chain is attached to the mounting face of the base unit;
[045] Figure 3(c) is a simplified sectional view through A-A of Figure 3B, showing the mounting face;
[046] Figure 4 is an axial cross-section of a motorized drum of a particular illustrative modality that demonstrates some of the aspects of the present invention, in which an external rotor is connected to a cycloidal reducer that uses a central input shaft within a drum carcass;
[047] Figure 5 is an enlargement of portion B-B of the simplified schematic cross-sectional representation of the embodiment of Figure 4;
[048] Figure 6 is a simplified schematic cross-sectional representation of a stator portion of an external rotor induction motor embodiment of the invention having twenty-four slots;
[049] Figure 7 is an enlargement of a fragmented portion of the simplified schematic cross-sectional representation of the stator embodiment of Figure 6 showing two of the twenty-four slots in greater detail;
[050] Figure 8 is a simplified schematic cross-sectional representation of a rotor of the external rotor induction motor modality of the present invention having thirty-two slots in substantially round shape;
[051] Figure 9 is an enlargement of a portion of the simplified schematic cross-sectional representation of the rotor embodiment of Figure 8 showing one of the thirty-two substantially round shaped slots in greater detail;
[052] Figure 10 is a simplified schematic cross-sectional representation of rotor bars that are inserted through the substantially round shaped slots of the rotor arrangement of Figures 7 and 8 and are secured to an end ring without the requirement for casting under pressure;
[053] Figure 11 is a simplified schematic representation of a winding distribution useful in the practice of the present invention;
[054] Figure 12 is a simplified magnetic flux diagram of an induction motor that illustrates the close connection between the stator and the rotor under load conditions that is achieved through a specific illustrative embodiment of the invention;
[055] Figure 13(a) is a simplified schematic cross-sectional representation of a permanent magnet motor that uses an externally rotating rotor with magnets embedded within the rotor laminations;
[056] Figure 13(b) is a cross-sectional representation of the lamination of the external rotating rotor showing the screw holes in the center of each pair of magnet polarities;
[057] Figure 14(a) is a simplified magnetic flux diagram of an interior permanent magnet synchronous motor, which uses an external rotating rotor. 14(b) is an enlarged view of the magnetic flux at the point where north and south magnets are in close proximity;
[058] Figure 15 is a simplified schematic isometric representation of a permanent magnet rotor system having a permanent magnet rotor housing in which a plurality of permanent magnet elements are disposed in a spiral configuration;
[059] Figure 16 is a simplified schematic end plan representation of the embodiment of the permanent magnet rotor housing of Figure 15;
[060] Figure 17 is a simplified schematic representation of section A-A of the permanent magnet housing embodiment of Figure 16;
[061] Figure 18 is a simplified schematic representation of an axial cross-section through an external rotor with a drum housing that is particularly suitable for use in a motorized drum, and this is useful for describing the flow of cooling gas in a single embodiment of centrifugal impeller of the invention;
[062] Figure 19 is a cross-section through a conventional cycloidal speed reducer that is commonly mounted on a standard outboard motor;
[063] Figure 20 is a cross-section through a cycloidal speed reducer of the present invention, which is mounted inside a motorized drum;
[064] Figure 21 is a simplified schematic representation of a motorized drum that uses a harmonic speed reducer with a hollow orifice input, in which the main geometric axis of the wave generator is in the horizontal position;
[065] Figure 22 is a simplified schematic representation of a motorized drum that uses a harmonic speed reducer with a hollow orifice input, in which the main geometric axis of the wave generator is in the vertical position;
[066] Figure 23 is a simplified isometric representation of the hollow orifice inlet of the cycloidal reducer of the present invention, which uses protruding tabs to receive motor input and which uses integral eccentric conduits to engage input gears;
[067] Figure 24 is another simplified isometric representation of the hollow orifice inlet of the cycloidal reducer of the present invention, which uses protruding tabs to receive motor input and which uses integral eccentric conduits to engage input gears;
[068] Figure 25 is a simplified partially exploded isometric schematic representation of the coupling between the external rotor of an electric motor, a cycloidal speed reducer, and a central axis of an embodiment of the invention.
[069] Figure 26(a) is a simplified schematic representation of a side plan view of a motorized drum constructed in accordance with the invention; Figure 26(b) is a flat cross-sectional representation of an axle coupler; and Figure 26(c) is an end view of the motorized drum;
[070] Figure 27 is a simplified partially schematic cross-sectional lateral plan representation of the embodiment of Figures 26(a), 26(b), and 26(c) taken along section AA of Figure 26(a) and which shows the coupling between the elements of the structure inside;
[071] Figure 28 is a simplified schematic representation of the coupling between the rotor of an electric motor, a cycloidal speed reducer, and a central axis of an embodiment of the invention, in which the high-speed coupler has two pairs of slots;
[072] Figure 29 is a simplified partially exploded isometric schematic representation of the coupling system between the rotor of an electric motor, a cycloidal speed reducer, and a central axis of an embodiment of the invention, in which the high-speed coupler has two pairs of slits;
[073] Figure 30 is an additional simplified partially exploded isometric schematic representation of the coupling system between the rotor of an electric motor, a cycloidal speed reducer, and a central axis of an embodiment of the invention, in which the high-speed coupler has two pairs of slit;
[074] Figure 31 is an alternative simplified partially exploded isometric schematic representation of the coupling system between the rotor of an electric motor, a cycloidal speed reducer, and a central axis of an embodiment of the invention, in which the high-speed coupler has two pairs of tabs instead of slits;
[075] Figure 32 is an alternative simplified partially exploded isometric schematic representation of the coupling system between the rotor of an electric motor, a cycloidal speed reducer, and a central axis of an embodiment of the invention, in which the high-speed coupler it has a pair of flaps and a pair of slits;
[076] Figure 33 is an alternative simplified partially exploded isometric schematic representation of the coupling system between the rotor of an electric motor, a cycloidal speed reducer, and a central axis of an embodiment of the invention, in which the high-speed coupler has a flap paired with a slit;
[077] Figure 34 is an alternative simplified partially exploded isometric schematic representation of the coupling system between the rotor of an electric motor and a cycloidal speed reducer of an embodiment of the invention, in which the high-speed coupler has pair of slots in the horizontal axis with a flap/slit paired on the vertical axis;
[078] Figure 35 is an alternative simplified partially exploded isometric schematic representation of the coupling system between the rotor of an electric motor, a cycloidal speed reducer, and a central shaft of an embodiment of the invention, in which a keyless bushing engages the central axis instead of keys directly inserted in the central axis;
[079] Figure 36 is an axial cross-section of a motorized drum of an embodiment of the present invention, in which an extension shaft is mounted on the mounting face of the base unit;
[080] Figure 37 is an axial cross-section of a motorized drum of an embodiment of the present invention, in which the extension shaft clamp ring is in direct contact with the base unit mounting ring, without the use of a intervening mounting face;
[081] Figure 38 is an axial cross-section of a motorized drum of a particular embodiment of the present invention, in which an extension housing component is secured to the mounting face of the base unit and held in place by means of a central nut great;
[082] Figure 39 is an isometric exploded view of the face mounting system used in attaching extension housing components to the base unit of a motorized drum, as an embodiment of the present invention;
[083] Figure 40 is an isometric representation of an embossed spiral band;
[084] Figure 41 is an isometric cutout of an embossed spiral band embodiment that holds the end cap against the motorized drum of the present invention;
[085] Figure 42(a) is a simplified cross-sectional representation of an embodiment of the compression geometry used in the end cap where the end cap contacts the static drum housing seal on the motorized drum of the present invention and Figure 42(b) is a simplified cross-sectional representation of an embodiment of the compression geometry used in the end cap where the end cap contacts the static drum housing seal on the motorized drum of the present invention in response the application of an installation force, with the end cap remaining in a fixed relationship through the operation of an embossed strip that is deformed upon installation;
[086] Figure 43 is a simplified axial cross-sectional representation of the motorized drum end cap of the present invention in an embodiment, wherein the end cap has a relatively thin wall at the radial distance between the embossed spiral strip 03420 and the outer periphery in order to maximize the spiral-like characteristics of the end cap against the static drum seal;
[087] Figure 44 is a simplified cross-sectional representation of an embodiment of the compression geometry used in the end cap where the end cap contacts the rotary shaft seal of a motorized drum of the present invention;
[088] Figure 45 is a cutaway of an exploded view of an embodiment of the rotary shaft seal compression system of a motorized drum of the present invention;
[089] Figure 46 is an isometric drawing of the end cap removal tool, as it is attached to the end cap of the motorized drum of the present invention;
[090] Figure 47 is an isometric exploded view of Figure 46;
[091] Figure 48 is a simplified schematic representation of a specific illustrative embodiment of a fluid port that is useful in engine sanitation with the use of selective evacuation or pressurization within the engine as well as a pair of fluid ports used to cycle cleaning fluids through an annular chamber in the sealing region of the motorized drum of the present invention; and
[092] Figure 49 is a simplified schematic of a fluid port system useful in the sanitation of the motorized drum of the present invention, and, more particularly, in monitoring the state of seals.
[093] Figure 50 is an axial cross-section of a motorized drum of a particular embodiment of the present invention, in which an extension housing component is secured to the mounting face of the base unit using tightening screws and the housing The base unit's drum housing has a bevel adjacent to a matching bevel on the extension drum housing. DETAILED DESCRIPTION
[094] The following designations of items in the drawings are used in the following detailed description:



[095] Figure 1 is a simplified schematic representation of a prior art motorized drum utilizing an internally rotating rotor motor 1010, a 1020 helical gear reducer, and a first part shaft 1030 connected to the 1020 helical gear reducer housing , which is connected to the 1040 engine housing. The 1040 engine housing is connected to a 1050 engine housing flange, which is connected to a 1060 second partial shaft. This motorized drum is a closed oil-filled thermal system that utilizes the oil (not shown) to transfer heat from the engine (not shown) to the 1070 drum housing.
[096] Figure 2 is a simplified schematic representation of a prior art motorized drum utilizing a 2010 internally rotating rotor motor, a 2020 cycloidal reducer, and a 2030 first partial shaft that is connected to the (not specifically designated) housing of the 2020 cycloidal reducer. The 2020 cycloidal reducer housing is connected to a motor stator housing (not specifically designated) and a 2050 support flange that spans the motor. The support flange 2050 is additionally connected to a second partial shaft 2060.
[097] This motorized drum is an open thermal system, which uses external air (shown by curved arrows), which is propelled into the motorized drum and flows through the motor and reducer and exits at the opposite end of the motorized drum to transfer the engine heat to the environment.
[098] Figure 3(b) is a lateral flat axial cross-sectional representation of a motorized drum 03000 constructed as a specific illustrative embodiment of the invention of the present invention. In this mode, the radially inner periphery of the 03230 outer rotor rotates around the radially outer stator 03220 and is connected to a 03100 cycloidal reducer using a hollow bore 03110 input shaft within a 03700 drum housing, and in which a fixture of extension housing 03560 is attached to mounting face 03512 of base unit 03010.
[0100] The 03000 motorized drum of the present invention comprises a 03700 drum housing and the 03200 motor and 03100 cycloidal reducer are housed inside the 03700 drum housing. Bearings 03710, 03711 are arranged in the two end sections of the drum housing on the shaft center 03210 thereby constituting the base unit 03010. In this embodiment, an extension housing fixture 03560 is mounted on the mounting face 03512 on the right side of the base unit 03010. The base unit 03010 plus the mounted extension housing fixture 03560 are sealed forming a closed thermal system.
[0101] The motor output, which is a pair of 03247 flaps on the 03230 rotor, is coupled to the cycloidal gearbox input 03110, by means of a 03310 high-speed coupler, thereby reducing speed and increasing torque. The cycloidal housing, which is a 03160 internal toothed ring gear, is directly connected to the drum housing 03700 so that the drum housing rotates around the fixed center shaft 03210.
[0102] The 03220 stator of the 03200 motor is affixed to the center shaft 03210. The center shaft and the 03223 stator winding guides pass through the center of the hollow hole eccentric inlet 03110 of the 03100 cycloidal reducer with sufficient clearance to accommodate the deflection that the central axis 03210 will experiment in operation. The external rotating rotor 03230 is mounted on the central shaft 03210 by means of rotor bearings 03231 and 03232.
[0103] The fixed reference point of the 03100 cycloidal reducer is attached to the 03210 center shaft through a 03350 high torque coupler and 03351 high torque center shaft wrench (Figure 3a).
[0104] A 03410 primary end cap is secured to the 03010 base unit by means of an embossed spiral strip 03420 and an end cap mounting face 03430.
[0105] Figures 4 to 12 refer to an embodiment of the present invention, in which the external rotating rotor is an induction motor. Figure 4 is a simplified axial cross-section through a motorized drum 04000 in which a motor 04200 has an external rotor 04230 constructed in accordance with the principles of an embodiment of the invention. The 04230 outer rotating rotor improves the torque density of the motor, so the same torque that is achievable in an inner rotating rotor can be achieved in an outer rotating rotor either on a smaller diameter or a shorter axial length. In Figure 4, the external rotating rotor 04230 is, as stated, of an induction motor. A stator 04220 is attached to stator shaft 04210 and outer rotor 04230 is arranged to rotate around stator 04220 and stator shaft 04210, which are fixed.
[0106] Figure 5 is an enlargement of the BB portion of the electric motor of Figure 4. Here, it is seen that the outer rotor 04230 is rotatably supported on the stator shaft 04210 by bearings 04231 and 04232 (only partially shown in Figure 5 ), which, in this specific illustrative embodiment of the invention, are conventional ball bearings.
[0107] Figure 6 is a simplified schematic transaxial cross-sectional representation of a stator portion 04220 of the external rotor induction motor 04200 (not shown in this Figure). The depicted portion of stator 04220, in some embodiments of the invention, corresponds to a ferromagnetic lamination element 04221 of stator 04220 (designated generally in this Figure). In this specific illustrative embodiment of the invention, the stator 04220 is configured to have twenty-four slots (each of which is individually numbered in the Figure).
[0108] Figure 7 is an enlargement of a fragmented portion of the stator 04220 in Figure 6. This Figure shows two of the twenty-four slits in greater detail. As shown in that Figure, representative slots 07224 and 07225 each extend substantially radially through stator 04220, and have a substantially V-shaped configuration. Each slot has, in this specific illustrative embodiment of the invention, portions substantially to inside 07226 which reduce the circumferential dimension of the gap opening and thereby improve the security with which the stator windings (not shown) are retained within the gaps.
[0109] Figure 8 is a simplified schematic cross-sectional representation of the rotor 04230 of the external induction rotor motor modality of the present invention which has thirty-two slots in substantially round shape 08235.
[0110] Figure 9 is an enlargement of an embodiment of the rotor portion of Figure 8 showing one of the thirty-two slots in substantially round shape in more detail.
[0111] The rotor comprises 32 round-shaped slots as shown in Figures 8 and 9. The use of 32 bars ensures that there are no dangerous parasitic synchronous blocking torques. The lowest common harmonic orders of magnetomotive force between the stator with 24 magnetic teeth, as described above, and the rotor with 32 magnetic teeth, when there are two magnetic poles, is 95 and 97. This will create a smaller torque curve at speed zero rotational. Therefore, the outer rotor of the present order does not need to be skewed to eliminate parasitic synchronous torques. Simple cross-sectional shapes, such as circular or square, for the bars will be adequate.
[0112] Figure 10 shows conductive rotor bars 10236, which, in some embodiments of the invention, are made of aluminum, and are, in this embodiment, inserted directly into the slots of rotor 08235, as illustrated in this document. The short circuit elements short circuit the respective ends of the rotor conductors.
[0113] Figure 11 is a simplified schematic representation of a winding distribution useful in the practice of the present invention. The two-pole winding can be automatically inserted into a layer distribution as shown in this Figure. By way of example, in this specific illustrative embodiment of the invention, the winding of a cable portion 11224 cycles between slots numbered 1 and 14. Similarly, cable portion 11225 cycles between slots numbered 23 and 12 , cable portion 11226 cycles between slots numbered 13 and 2, and cable portion 11227 cycles between slots numbered 11 and 24.
[0114] Figure 12 is a simplified flow diagram that illustrates the close connection between the stator and rotor under load conditions that is achieved through a specific illustrative embodiment of the invention. This Figure illustrates the close connection between the stator and rotor under load conditions. It is seen from this Figure that the highest flux density occurs in the iron behind the rotor.
[0115] Since the rotor is located outside the stator, the rotor diameter in the area facing the stator is larger than for an inner rotor configuration. The torque of a motor is proportional to the volume in the motor's air gap (L*n*D2/4) where L is the active cell length and Dé is the rotor diameter. Since the diameter D is larger than that of an internal rotor induction motor, a reduced value for the stack length L is achievable for a given torque. An illustrative embodiment of the induction external rotor motor of the present invention has a D/L ratio of 0.7. Compared with the induction configuration inner rotor motor, the outer rotor solution has a higher (torque): ratio (total volume).
[0116] The main loss component in a motor is the copper loss in the stator winding. The main way to dissipate heat from the stator to the environment in a conventional motorized drum that has a closed thermal system is by conducting heat from the engine to the oil, which in turn conducts heat from the engine to the frame. of drum. The heat in the drum casing can then be conducted to the conveyor belt, if any, or propagated to ambient air, if no belt is present.
[0117] However, it is a significant feature of the present invention that the oil is not used. Instead, a gas flow cycle 18249 (see, Figure 18), which in some embodiments is an air flow cycle, is generated through the use of one or more axial air impellers that have, for example, swivel fins. In the embodiment of Figure 18, a centrifugal rotating vane 18240 is attached to the end cap of the primary rotor 18233. This fan driving van, like the external rotating rotor, has a larger diameter than if it were attached to a rotor. of internal rotation and thus has more efficient gas flow. The gas flow loop has an axial toroidal flow path between the rotor and the stator and another toroidal axial flow path in the opposite direction between the rotor and the inner surface of the drum housing, which is substantially impermeable. The 18234 secondary rotor end cap is simply ribbed to have minimal effect on the gas flow cycle generated by the 18240 centrifugal rotating vanes.
[0118] In other embodiments that are not shown in this document, axial fin models are embedded in the primary and secondary rotor end caps to generate the gas flow.
[0119] An externally rotating rotor significantly reduces the probability of catastrophic engine failure that would result from the deflection and misalignment inherent in conventional motorized drums. In the present invention, as shown in Figure 3, the fixed stator shaft 03210 of motor 03200 serves as the central fixed shaft 03210 of motorized drum 03000 mounted on drum housing 03700 by means of base unit bearings 03710 and 03711. In this construction, during operation, the only significantly deflecting part is the fixed center shaft 03210. The stator 03220 is directly attached to the center shaft 03210 and the external rotating rotor 03230 is attached to the fixed center shaft through rotor bearing 03231 in the rotor end cap primary 03233 and through rotor bearing 03232 in the end cap of secondary rotor 03234. Therefore, stator 03220 and external rotating rotor 03230 move in tandem as fixed center shaft 03210 deflects.
[0120] Figures 13 to 17 refer to an embodiment of the present invention in which the external rotating rotor is a permanent magnet motor. Figure 13 is a cross-sectional representation of the 03200 permanent magnet external rotating motor. In this illustrative embodiment, the magnets are embedded in magnet receiving slots between inner and outer circumferential peripheral surfaces of a ferromagnetic rotor element such as a rotor 03230, in polarity pairs of north magnets 13244 and south magnets 13243. The rotor rotates around stator 03220. The magnets are arranged so that one in every two magnets has an opposite polarity, thereby forming an alternate pattern of north paired magnets 13244 and south paired magnets 13243. The magnets shown are rectangular with a two-cornered intermediate magnet face. Additionally, the magnet pairs are arranged so that adjacent polarity corners are radially outward from the distal equal polarity corners. In this way, the magnetic flux is focused by the angular pairs of magnets and therefore causes a feedback in stator 03220 that is picked up by control power electronics (not shown) to determine the position of rotor 03230 relative to stator 03220. An advantage of this design is that additional physical sensors or encoders are not required to be inserted into the 03000 motorized drum for the power control electronics to drive the 03200 motor properly.
[0121] Additionally, in this illustrative mode, the rotor 03230 does not use a housing. Instead, the rotor lamination 03241, shown in Figure 13b, utilizes a circumferential hole or gap 13246 between the equal polarity magnet pairs through which the lamination stack is closed between the two rotor end caps by means of rotor lamination clamp screw 03242 (Figure 3). This model minimizes the overall diameter of the 03200 motor, enabling greater torque density range.
[0122] Figures 14a and 14b further illustrate the magnetic flux circuit through the pattern of rotor laminations that is created with this illustrative mode.
[0123] Figures 15, 16 and 17 illustrate another modality of the permanent magnet motor. In this embodiment, the magnets are not embedded in the outer rotating rotor, but instead the 15245 magnets are surface mounted on the inner periphery (not specifically designated) of the rotor housing. In this mode, the magnets are configured in a spiral, which reduces raw rolling torque. However, in other embodiments, the spiral or helical configuration is not required and the magnets are surface mounted axially along the inner periphery of the rotor housing, with an adhesive, for example.
[0124] Figure 19 is a cross-sectional representation through a conventional 19100 cycloidal speed reducer that is commonly mounted to a standard outboard motor by bolting the (not specifically designated) face of the cycloidal reducer housing to the outboard motor (not shown in this Figure). In this prior art representation, the 19160 cycloidal reducer housing serves as the fixed reference point of the reducer. Around the inner periphery of the 19160 cycloidal reducer housing, 19161 ring pins are recessed. At some low reduction ratios, the 19161 ring pins are engaged by 19162 ring pin bushings, which in turn function as the inner ring gear which engages the outer ring gear or 19140 cycloidal disc. of higher reduction, not shown, the ring pins are recessed into the housing without bushings and engage the cycloidal disc directly.
[0125] The 19111 eccentric input shaft rotates and drives the 19140 cycloidal disc to oscillate around the 19162 ring pin bushings of the inner ring gear. In Figure 19, there are twelve 19162 ring pin bushings, or inner gear teeth, around the inner circumference of the 19160 cycloidal reducer housing, and there are eleven outer gear lobes or teeth, around the outer circumference of the 19140 cycloidal disk. Each complete revolution of the 19111 eccentric input shaft causes the lobes of the 19140 cycloidal disc to engage each subsequent 19162 ring pin bushing. , the 19140 cycloidal disk engaged only eleven of the twelve 19162 ring pin bushings, effectively causing the 19140 cycloidal disk to rotate a ring pin bushing backwards. In general, a cycloidal disc has n outer teeth that engage at least n + 1 inner teeth in the ring gear. As the 19140 cycloidal disk rotates, the openings 19141 in the 19140 cycloidal disk engage guide pins 19152 and guide pin bushings 19153, causing guide pins 19152 and bushings 19153 to rotate with the cycloidal disk 19140. These guide pins 19152 and bushings 19153 are affixed to a guide pin support ring (not shown), which acts as the reducer output.
[0126] This concept is clearly employed in the conventional drum motor of Figure 2, where the face of the 19160 cycloidal reducer housing (rated 2020 in Figure 2) is bolted to a conventional motor. An output shaft 2030 of Figure 2 is rigidly connected internally to guide pins 19152 and guide pin bushings 19153 of Figure 19.
[0127] Figure 20 is a cross-section through a cycloidal speed reducer of the present invention 20100, which is mounted inside a motorized drum (not shown in this Figure). Unlike the prior art where the cycloidal reducer face housing is bolted to the motor, in this illustrative mode, the cycloidal reducer housing 20160, which is the inner ring gear, is mounted directly on the inner periphery of the 03700 drum housing. , the 20160 cycloidal reducer housing does not serve as the fixed reference point of the reducer, but instead serves as the reducer output, rotating synchronously with the 03700 drum housing.
[0128] In the embodiment of Figure 20, twenty ring pins 20161 and twenty ring pin bushings 20162 are shown around the inner circumference of the cycloidal housing 20160, which function as the inner ring gear. There are nineteen lobes around the outer circumference of the 20140 cycloidal disc. In this embodiment, the 20152 guide pins and 20153 guide pin bushings are affixed to a guide pin support ring 03150, also called a guide pin housing, (not shown in Figure 20) which is coupled to the 03210 fixed center shaft (not shown in Figure 20) by means of a 03350 high torque coupler (not shown in Figure 20) in order to function as the fixed reference point of the 20100 cycloidal reducer. As the 20110 eccentric input shaft rotates, the 20141 openings in the 20140 cycloidal disc engage 20152 dowel pins and 20153 guide pin bushings, the 20153 cycloidal disk oscillates around the 20152 dowel pins and 20153 dowel pin bushings. cycloidal disk 20140 engages each subsequent ring pin bushing 20162. Since there are more ring pin bushings 20162 than lobes in the cycloidal disk 20140, the inner ring gear of the cycloidal housing 20160 is advanced in one 20153 ring pin bushing for each complete rotation of the 20110 eccentric input shaft. In this way, the inner ring gear rotates at a reduced rate relative to the top of the input shaft.
[0129] In the preferred illustrative mode of Figure 20, the eccentric input shaft 20110 of the cycloidal reducer 20100 is tubular with a hollow hole, thus enabling the 03223 stator winding guides (not shown in Figure 20) and the central shaft 03210 (not shown in Figure 20) of motorized drum 03000 (not shown in Figure 20) pass through the center of cycloidal reducer 20100. Figure 3 of the same preferred mode shows the 03223 stator winding guides and the central shaft 03210 passing through the hollow bore 03110 eccentric input shaft of the 03100 cycloidal gearbox. An advantage of this design is that the 03100 cycloidal gearbox is mounted on the 03700 drum housing, which is the most rigid element of the 03000 motorized drum. Hollow orifice input shaft 20110 and the center shaft 03210 so that when the center shaft deflects, it has no impact by the 03100 cycloidal reducer because it has no con. tact with the 20110 hollow orifice eccentric input shaft.
[0130] An additional advantage of the preferred embodiment of Figures 3 and 20 is that the heat generated from the rolling action of the cycloidal gearbox elements is conducted immediately to the drum housing 03700 through direct contact of the cycloidal gearbox housing 20160 , 03160 with the 03700 drum housing.
[0131] By engaging the 20160 cycloidal housing directly on the 03700 drum housing, a larger 20100 cycloidal reducer can be used within a given drum housing diameter, thereby enabling a higher torque density of the 03000 motorized drum for a certain axial length. As cycloid gears are inherently axially compact, torque density is maximized for both the axial length and available inside diameter of the drum housing.
[0132] In some modes where high speed reductions are required, another mode of a high torque reducer is the 21800 harmonic speed reducer shown in Figure 21. Figure 21 is a simplified schematic representation of a 21000 motorized drum that uses a 21800 harmonic velocity reducer with a hollow orifice inlet, where the main geometric axis of the 21810 wave generator is in a horizontal position. The 21800 harmonic speed reducer operates using the same basic principles as a cycloidal reducer, where the 21830 rigid circular spline has more teeth than the 21820 flexible spline member being driven by the 21810 wave generator. wave 21810 effectively causes the rigid circular spline 21830 to advance by the amount of teeth that exceeds the number of teeth of the flexible spline member 21820.
[0133] In this mode, the rigid circular spline 21830 is mounted directly on the drum housing 03700 and works as the output of the harmonic speed reducer 21800. The flexible spline 21820 is attached to the central shaft by means of a mounting pin 21831 and works as the fixed reference point of the 21800 harmonic speed reducer. The 21810 wave generator, which is the input of the 21800 harmonic speed reducer, is hollow to allow the guide wires of the 03223 stator and the 03210 center shaft to pass through from the center of the 21800 harmonic speed reducer.
[0134] Figure 22 shows the same harmonic speed reducer of Figure 21, in which the main geometric axis of the wave generator is in the vertical position.
[0135] Figures 23 and 24 are simplified isometric representations of the hollow hole input 03110 of the cycloidal reducer of the present invention. It is of a substantially tubular configuration to use protrusions called protruding tabs 23130 to receive the motor input and to use integral eccentric conduits 23120 to engage the cycloidal disc input gears (not shown). In this illustrative mode, the input shaft of the cycloidal reducer is hollow, enabling the central shaft and stator winding guides to pass through the center of the cycloidal reducer.
[0136] Figure 25 is a simplified partially exploded isometric schematic representation that is useful to illustrate the power transmission coupling arrangement between the external rotor of an electric motor, a cycloidal speed reducer and a central axis of an embodiment of the invention . This Figure demonstrates how the present invention accommodates the misalignment and deflection inherent in all motorized drums in an axially compact manner.
[0137] Center shaft 03210 of motor 03200 extends along motorized drum 03000 (not specifically designated in this Figure), specifically extending through center of hollow bore eccentric input shaft 20110 of cycloidal reducer. In this preferred illustrative mode, the angular and concentric misalignments between the motor 03200 and the eccentric input shaft 20110 of the cycloidal reducer caused by the deflection of the central shaft 03210, are accommodated by a high-speed coupler 03310.
[0138] The protruding rotor tabs 03247 engage slots in the outer circumference of the axially narrow high-speed coupler 03310. Additionally, the protruding tabs 23130 of the hollow bore eccentric input shaft 20110 of the cycloidal reducer engage slots in the inner circumference of the coupler high speed gear 03310. Suitable gap between the outer slots of the high speed coupler 03310 and rotor flaps 03247, and suitable range between the inner slots of the high speed coupler 03310 and hollow bore eccentric input shaft flaps 23130, as well as Proper gap between the outer diameter of the center shaft 03210 and the inner diameter of the high speed coupler 03310, enables the coupler to angle and slide through the various drive faces.
[0139] The 20152 dowel pins and 20153 dowel bushings around which the 20140 cycloid discs oscillate are affixed to the 03150 primary guide pin support ring. The 03150 primary guide pin support ring has internal slots on the axial side of the motor opposite the 03200 primary guide support ring. These inner slots receive the protruding tabs of the 03350 high torque coupler. The 03350 high torque coupler has keyways on the inner circumference and is secured to the center shaft by 03351 shaft keys. In this way, the fixed reference point of the cycloidal gearbox is effectively connected to the central axis 03210.
[0140] Figure 26a is a simplified schematic representation of the motorized drum 03000, which has a coupler arrangement (not shown in this Figure) constructed in accordance with the invention. Figure 26b is a flat cross-sectional representation of a 03350 shaft coupler, and Figure 26c is an end view of the 03000 motorized drum. These Figures show 03000 motorized drum having a 03700 drum housing arranged to be rotatable about of the center motor shaft 03210. The drum housing is sealed on the left side of Figure 26a to the center motor shaft 03210 by an end cap 03410.
[0141] Figure 27 is a simplified cross-sectional representation of the embodiment of Figure 25 taken along section A-A of Figure 25a and showing the coupling between the motor, the reducer and the shaft. As shown in this Figure, an electric motor 03200 is coupled by means of a 03310 high-speed coupler observed above which is coupled to the 27110 cycloidal reducer input. In this specific illustrative mode of the invention, the fixed reference of the 27150 cycloidal reducer is connected to the shaft of 03210 central motor by 03350 high torque coupler. The 03700 drum housing is driven in rotation due to its connection to the 27160 cycle drive output. The 03350 high torque coupler prevents rotational movement of the fixed reference of the 27150 cycloidal reducer at with respect to the central motor shaft 03210, while simultaneously accommodating for misalignment of the central shaft 03210 relative to the fixed reference of the cycloidal reducer 27150 when the central shaft 03210 is flexed under load. The 03310 high speed coupler also accommodates for misalignment between the 03200 motor and the 27110 cycloidal input that results from the flexion of the 03210 central motor shaft. In this cross-sectional representation, the 03247 rotor flaps are not seen because one is outside the surface of the Figure and the other is behind the central motor shaft.
[0142] Figure 28 is a simplified schematic representation of the coupling between the rotor 03230 of the electric motor 03200, cycloidal reducer 03100, and central shaft 03210 of an embodiment of the invention.
[0143] Figure 29 is a simplified partially exploded isometric representation of the coupling system between rotor 03230 of electric motor 03200, cycloidal reducer 03100, and central motor shaft 03210.
[0144] Figure 30 is another simplified partially exploded isometric representation, seen from a second angle, of the coupling system between the rotor 03230 of the electric motor 03200, cycloidal reducer 03100 and central motor shaft 03210. The elements of the structure that previously discussed are similarly designated. As shown in these Figures, the high-speed coupler is configured to have two slots radially outward around the outer circumference to receive rotor flaps 03247 of the motor 03230, and two slots radially inward around the inner circumference to receive the protruding flaps of cycloidal reducer input 27110. The slots or notches of the high-speed coupler function as keyways and are disposed substantially 90° offset from one another.
[0145] The high speed coupler has four orthogonal drive active faces at any point in time. In Figure 35, which shows an illustrative embodiment, two of the active drive faces 35312, 35314 are parallel to each other and can be considered the first pair of orthogonal drive faces; and the other two active drive faces 35316, 35318 are parallel to each other and can be considered the second pair of orthogonal drive faces. In this illustrative arrangement, the first pair of active drive faces is orthogonal to the second pair of active drive faces.
[0146] Two orthogonal drive faces 35312, 35314 actively receive torque from the two respective orthogonal drive faces 35311, 35313 from the rotor flaps, which can be considered drive elements.
[0147] Two orthogonal drive faces 35318, 35316 transmit torque to two respective orthogonal drive faces 35317, 35315 of cycloidal gearbox input 27110, which can be considered to have a pair of driven elements. Therefore, a total of eight orthogonal drive faces are constantly engaged during operation.
[0148] A variety of orthogonal arrangements are possible. Figure 31 is a simplified schematic isometric representation showing a 31310 high speed coupler with protruding tabs around the outer circumference for receiving slots from the outer rotating rotor, and protruding tabs around the inner circumference for receiving slots in the input shaft of the hollow orifice eccentric cycloidal reducer.
[0149] Figure 32 is a simplified schematic isometric representation showing slots around the inner circumference of the 32310 high-speed coupler for receiving the rotor flaps, and protruding flaps around the inner circumference of the 32310 high-speed coupler for receiving the hollow bore eccentric input shaft slots of cycloidal reducer.
[0150] Figure 33 is a simplified schematic isometric representation that additionally shows two slots around the inner circumference of the high-speed coupler, also called an engagement coupler or speed coupler, 33319 for receiving the rotor flaps, and a flap protruding around the inner circumference and a slot around the inner circumference to receive a tab and corresponding slot from the hollow bore eccentric input shaft of the cycloidal reducer.
[0151] Figure 34 is a simplified schematic isometric representation that shows a high-speed 34310 coupler of this illustrative modality more clearly eliminating the central axis of the drawing. An advantage of this high-speed coupling is that angular and concentric misalignment between the rotor and the input of the cycloidal gearbox is accommodated, although uninterrupted torque is delivered to the cycloidal gearbox.
[0152] As noted, the cycloidal fixed reference 27150 of Figures 29 to 30 is fixed in relation to the central axis 03210, but it is allowed to accommodate misalignment resulting from the bending of the central axis when the system is under lateral load. This accommodation is achieved by a reference coupler arrangement in which a high torque coupler, also called an engagement coupler or reference coupler, 03350 is rotationally fixed to the center shaft 03210 through engagement with a 03351 radial shaft wrench that engages a corresponding keyway extending longitudinally within the 03350 high torque coupler. The 03350 high torque coupler is circumferentially configured with protruding tabs to fit into a corresponding slot in the fixed reference of the cycloidal reducer. Therefore, the same concept of orthogonal drive faces employed with the high-speed coupler in Figure 35 is also employed by the high-torque coupler.
[0153] Figure 35 is another simplified schematic representation of an illustrative mode of the means by which the high torque coupler is attached to the shaft. Instead of using keyways with contiguity keys, a 35352 keyless bushing is used. The advantage of a keyless bushing is that a smaller diameter center shaft can be used in the practice of the invention.
[0154] Figure 36 is a simplified axial cross-sectional representation of a motorized drum 36000 of an embodiment of the present invention, in which an extension shaft 36560 is mounted on mounting face 36512 of base unit 03010 (denoted in Figure 3) . Extension shaft 36560 is rigidly connected to clamp ring 36530 which is secured against mounting face 03512 through the use of a plurality of fasteners (extension clamp screws 36532) which extend through clamp ring 36530 and which thread on mounting ring 03510 on the opposite side of mounting face 03512. The mounting ring is located at a certain distance from the given rotating power delivery region or where the reducer delivers power to the drum housing.
[0155] Axially inward of mounting face 03512 is mounting ring 03510. Mounting ring 03510 has a chamfer on the outer circumference of the face axially inwardly thereof. The chamfer of mounting ring 03510 is in direct contact with spiral ring 03511. The spiral ring, which can be formed from an aggressively textured hardened metal, can have a cross-sectional geometry that is generally circular or lozenge or rectangular , for example. The 03511 spiral ring, 03510 mounting ring, and 03512 mounting face are held in place by 36513 mounting ring alignment screws when a attachable component is not mounted to the 03512 mounting face. extension grip 36532 are used to pull clamp ring 36530 towards mounting ring 03510 thereby causing the chamfer in mounting ring 03510 to be pulled against spiral ring 03511, forcing the spiral ring to expand radially in the drum housing 03700, thereby transmitting the transaxial forces from the extension shaft 36560 to the drum housing 03700.
[0156] Figure 37 is a simplified axial cross-sectional representation of a motorized drum 37000 of a further embodiment of the present invention, in which a clamp ring 37530 of an extension shaft 37560 directly contacts a mounting ring 37510 of a 03010 base unit (denoted in Figure 3), without the use of an intervening mounting face. In this embodiment, a mounting ring 37510 has a similar chamfer as in Figure 36 and is similarly brought against a spiral ring 37511 through the use of fasteners that extend through a clamp ring 37530.
[0157] Figure 38 is a simplified axial cross-sectional representation of a motorized drum of a particular embodiment of the present invention, in which an extension housing attachment 03560 (denoted in Figure 3) is attached to a mounting face 03510 of a 03010 base unit (denoted in Figure 3) and held in place by a large center nut 38551. Prior to mounting the 03560 extension housing fixture, a 38550 threaded flange is mounted to the 03512 mounting face through the use of a plurality of fasteners (not shown) that thread into a mounting ring 03510, and therethrough bring the chamfer of a mounting ring 03510 against a spiral ring 03511 such that the spiral ring 03511 expands radially in the housing barrel 03700. Additionally, a clamp ring 03530 is inserted into the extension housing fixture 03560 and a secondary spiral ring 03531 is inserted into a circumferential groove on the inner periphery of the housing fixture. extension rod 03560 axially outward from a clamp ring 03530. Then, extension housing fitting 03560 is placed against base unit 03010 and a center nut 38551 is inserted from an opposite end of housing extension fitting 03560. center nut 38551 is threaded onto a 38550 threaded flange, and thereby brings a clamp ring 03531 against secondary spiral ring 03531 causing secondary spiral ring 03531 to expand radially in extension housing attachment 03560.
[0158] Figure 39 is an isometric exploded view of the face mounting system used to attach an extension housing component 03560 to the base unit 03010 of a motorized drum 03000, as an embodiment of the present invention. In this embodiment, instead of using a center nut, a plurality of 03532 extension clamping screws are used with washers facing a 03533 contiguity cam. The same principles shown in Figure 38 are shown in Figure 39. 03534 screw assists in mounting the 03560 extension housing fixture by ensuring that the 03532 extension clamping screws remain in a 03530 clamp ring during an installation, while accommodating the extra distance required by 03532 extension clamping screws that do not yet are threaded into a 03510 mounting ring.
[0159] The end cap is connected to the motorized drum via an embossed spiral band. Figure 40 is a simplified representation of an embossed spiral strip 03420, also known as a tolerance ring.
[0160] Figure 41 is an isometric section of an embodiment of an embossed spiral strip 03571 that retains an end cap 03570 against the motorized drum in a drum housing closure arrangement of the present invention. Embossed spiral band 03571 is disposed between two concentric protrusions, also called cylindrical geometries, of end cap 03570 and mounting face 03512 and when the two concentric protrusions are housed together in an end cap assembly, the band Spiral Embossed 03571 is compressed creating an interference fit between the two concentric protrusions. The concentric protrusions adjoining the end cap and the mounting face have different nominal diameters.
[0161] In another illustrative embodiment, a static polymeric seal is arranged between the end cap and the drum housing. Figure 42(a) is a simplified cross-sectional representation of such an embodiment. A 03572 polymer seal is confined between end cap 03570 and drum housing 03700. A ring compression geometry is on the outer circumference of the axial inward face of end cap 03570. place through the embossed spiral ring, the ring compression geometry imposes a compression force on the 03572 seal.
[0162] In another embodiment, not shown in the figure, the ring compression geometry is on an axially outward face of the drum housing on an outer circumference of the end cap.
[0163] Figure 42(b) is a simplified cross-sectional representation of an embodiment of the compression geometry used in the end cap in which the end cap contacts the static seal of the drum casing in the motorized drum of the present invention and the compression ring geometry used in the end cap in which the end cap contacts the swivel seal, also called a radial seal, in response to the application of an installation force, with the end cap remaining in a fixed relationship with the polymeric rotary seal through an embossed spiral band operation which is deformed upon installation. Examples of swivel seals include swivel cap seals, swivel shaft seals or polymeric swivel cap seals. The embodiment of Figure 42(b) has a similarity to that of Figure 42(a), and consequently, the structural elements that were previously discussed are similarly designed.
[0164] Figure 43 is a simplified cross-sectional representation of another illustrative embodiment in which a compressive force is maintained against the seal 03450 by projecting the end cap 03410 with a thin wall, also called an annular mesh, in the radial distance between the embossed spiral band and the outer diameter in order to create a spiral-like effect resulting from the axially resilient characteristic of the annular mesh. In this embodiment, the central portion of the end cap is retained axially inwardly by the embossed spiral band 03420 slightly farther than the natural contact point between the outer portion of the end cap 03410 and the external static seal 03450 and therethrough maintains a constant compressive force against the 03450 static seal.
[0165] As end cap 03570 covers mounting face 03512 on one side of motorized drum 03000, and as compressed embossed spiral strip 03571 requires three tons of force to remove it, the 03570 end cap is designed with a geometry that abuts a removal tool clamp for simple removal in the field. Figure 46 is a simplified isometric representation of one embodiment of the end cap removal tool as it is attached to the motorized drum end cap. Figure 47 is a simplified isometric exploded representation of the embodiment of Figure 46. End cap 03410 has an outer circumferential geometry in recess 46920, also called an end cap recess. Removal tool clamp 46940 has an internal circumferential recessed geometry 46930, also called a tool recess, which corresponds to geometry 46920 of end cap 03410. When removal tool clamp 46940 is placed over the end cap 03410, two recess geometries 46920, 46930 form a circular channel. A splice wire 46910 of a diameter slightly smaller than the circular channel is inserted through a tangential hole, or inlet, in the removal tool clamp 46940. Inserted splice wire 46910 effectively locks the end cap 03410 in the removal tool clamp 46940, which can now be easily removed with a force-generating arrangement such as a 46950 slide hammer.
[0166] Figure 44 is a simplified cross-sectional representation of an embodiment of the compression geometry used in the end cap in which the end cap contacts the motorized drum rotating shaft seal. A 03542 polymer seal is placed directly against the 03570 end cap. The 03570 end cap has a compression ring geometry on its axial face inward about its outer circumference. A seal compression plate 03540 is secured to the end cap through a plurality of fasteners 03541, a compression seal 03542 between the seal compression plate 03540 and the end cap 03570 to form a seal end cap assembly of end. Significant compression force is applied to the 03570 end cap ring compression geometry which prevents bacterial ingress between the 03542 seal and the 03570 end cap.
[0167] In another embodiment, not shown in the figure, the ring compression geometry is on an axially outward face of the seal compression plate on an inner circumference of the end cap.
[0168] Figure 45 is a simplified partially cross-sectional representation of an embodiment of the rotary shaft sealing compression system of a motorized drum.
[0169] Figure 48 is a simplified schematic representation of a local cleaning system for motorized drum rotating shaft seals. The local cleaning system includes:
[0170] A shaft 48210 with a first cleaning duct 48610 and a second cleaning duct 48611; an inlet port 48620 attached to a first cleaning duct 48610; an outlet port 48621 attached to a second cleaning duct 48611; an end cap 48570; a first axially outward polymeric radial seal 48630; a second axially outward polymeric radial seal 48631; an annular chamber 48613 formed between first and second radial seals 48630, 48631; a seal compression plate 48540; a sealing spacer ring 48541; and a plurality of fasteners.
[0171] In this illustrative embodiment, the seals 48630, 48631 are stacked between the end cap 48570 and the seal compression plate 48540 and separated by a seal spacer ring 48541, and thereby form an annular chamber 48613. A plurality of fasteners bring the sealing compression plate 48540 axially towards the end cap 48570. In a preferred embodiment, the end cap 48570 includes a compression ring geometry on its axial face inward over its inner circumference (not shown in Figure 48), which imposes a compression force against the radial seal 48630. In another embodiment (also not shown in Figure 48) a ring compression geometry is on an axial outward face of the spacer seal ring about an inner circumference of the cap of end.
[0172] Cleaning agents are delivered through an inlet port 48620 into a first cleaning conduit 48610 and an annular chamber 48613 and leaves a second cleaning conduit 48611 and an outlet port 48621. When desired, the outlet 48621 can be used to restrict flow and thereby build up greater pressure in an annular chamber 48613. When this pressure increases sufficiently, the polymeric seal 48630 will deflect outward and upward and the cleaning fluid will pass between the radial face of seal 48630 and shaft surface 48210.
[0173] Figure 48 additionally has a fluid conduit 48612 and a fluid port 48622 in which a fluid can be inserted or removed from the drum chamber 48615, which is a sealed region.
[0174] Figure 49 is a schematic view of a seal monitoring system that incorporates a conveyor component known as a drum motor. The sealing monitoring system is comprised, in this modality, of a sealed drum chamber 48615, from which proceeds a fluid line 49100 in which there is a sensor 49200 for measuring a pressure that reports a controller 49300. Subsequent to said sensor 49200 is a 49400 valve subsequently connected to a 49500 pump. Both the 49400 valve and the 49500 pump may be controlled by the 49300 controller. The 49500 pump may be capable of adding or subtracting fluids, particularly gases, to or from drum chamber 48615. Alternatively, sensor 49200 may be incorporated in a manner other than shown in order to measure a fluid flow in said fluid line 49100. Additionally, sensor 49200 may be mounted internally to sealed drum chamber 48615 and it can be attached to the 49100 fluid line or it can be connected to the external environment in some other way.
[0175] Figure 50 is an axial cross-section of a motorized drum of another particular embodiment of the present invention, in which an extension housing attachment 50560 is attached to the mounting ring 50510. In this embodiment, the barrel housing 50700 is fitted with an internally oblique bevel and the extension housing fixture 50560 is fitted with an externally oblique bevel adjoining, collectively referred to as abutting bevels 50450, through which the drum housing 50700 and the extension shell fixture 50560 are joined by a plurality of extension clamping screws 50532 that thread into mounting ring 50510.
[0176] Mounting ring 50510 is axially inward of mounting face 50512. Mounting ring 50510 has a groove on the periphery of the outer circumference of its axially outward face. This groove is in direct contact with the 50511 spiral ring.
[0177] Axially inward of the chamfered end of the extension housing attachment 50560 is a radially installed groove into which a spiral ring 50531 is fitted. Axially inside spiral ring 50531 is clamp ring 50530. Extension clamping screws 50532 are used to bring clamp ring 50530 towards mounting ring 50510 and thereby make the chamfer in the housing fixture extension casings 50560 abut coaxially under a compression with the bevel on drum housing 50700, resulting in abutting bevels 50450, and thereby transmit the transaxial forces of the extension housing attachment 50560 on drum housing 50700.
[0178] In short, what has been said above is directed in part to: eliminating the need for oil in the engine system, which poses a risk of cross-contamination in sanitary applications; increase the motor's torque density by a fixed motor diameter and length; provide greater stability with varying loads; transmitting a core stator heat to the drum housing by means of a gas with the use of circumferential gas turbulence between the stator and the rotor and between the rotor and the drum housing where it can be removed by the belt; avoid the need for additional position sensors to communicate the rotor position to power electronics equipment with the use of magnets, in some modalities, which are incorporated in the lamination stack and thereby cause a variation in magnetic flux around the circumference the rotor, whose variation can be detected by the power electronics that are connected to the stator windings; and accommodate deflection caused by a belt pull.
[0179] Although the invention has been described in terms of specific embodiments and applications, persons skilled in the art can, in light of this teaching, generate additional embodiments without exceeding the scope, or departing from the spirit, of the invention described herein. Accordingly, it is to be understood that the drawings and description in this disclosure are offered in order to facilitate an understanding of the invention, and are not to be interpreted in order to limit the scope of the invention.

权利要求:
Claims (15)
[0001]
1. MOTORIZED DRUM (03000) comprising: a drum housing (03700); a fixed central axis (03210); a motor (03200) disposed inside the drum housing (03700), said motor (03200) having an external rotating rotor (03230) and a stator (03220) fixed to the fixed central shaft (03210); a speed reducer to produce, on an output thereof, a reduced rate of rotation relative to a rotation rate of the motor rotor, wherein the output of the speed reducer is coupled to the drum housing (03700) to rotate the housing drum (03700); and characterized by comprising a hollow orifice eccentric input shaft (03110) coaxially disposed with respect to the speed reducer to accommodate the fixed central shaft (03210) and multiple varied components therethrough.
[0002]
2. MOTORIZED DRUM (03000), according to claim 1, characterized in that the speed reducer is a cycloidal reducer (03100) and the hollow orifice eccentric input shaft (03110) is provided with an integral eccentric bearing path that engages an input gear of said cycloidal reducer (03100), through which the input gear is driven in eccentric motion within said cycloidal reducer (03100) as said hollow bore eccentric input shaft (03110) is rotated.
[0003]
3. MOTORIZED DRUM (03000), according to claim 1, characterized in that the speed reducer is a cycloidal reducer (03100) and said cycloidal reducer (03100) is provided with a gear with an internal toothed ring (03160) that is rotationally attached to the drum housing (03700) to transmit rotating power, whereby the drum housing (03700) and the inner toothed ring gear (03160) rotate at the same rate of rotation.
[0004]
4. MOTORIZED DRUM (03000) according to claim 3, characterized in that said cycloidal reducer (03100) is provided with a guide pin housing, said guide pin housing being a fixed reference point, and additionally A torque coupler is provided having orthogonally positioned drive face pairs for coupling said guide pin housing to said fixed shaft wherein said torque coupler engages a keyless bushing which is secured to the fixed shaft.
[0005]
5. MOTORIZED DRUM (03000) according to claim 1, characterized in that said hollow orifice eccentric input shaft (03110) is provided with axially protruding rotor wings (03247) to receive an input torque from the external rotating rotor (03230) and wherein there is additionally provided a coupler containing pairs of orthogonal drive faces (35312, 35314) for coupling said hollow bore eccentric input shaft (03110) to the outer rotating rotor (03230).
[0006]
6. MOTORIZED DRUM (21000) according to claim 1, characterized in that the speed reducer is a harmonic speed reducer (21800), the generator (21810) being arranged against the flexible spline member (21820), by the wherein the flexible spline member (21820) engages a rigid circular spline member (21830) at two opposite radial zones, the flexible spline member (21820) has n external teeth and the rigid circular spline member (21830) has pile minus n + 1 internal teeth.
[0007]
MOTORIZED DRUM (21000) according to claim 6, characterized in that said rigid circular spline member (21830) is attached to said drum housing (03700), said rigid circular spline member (21830) and said drum housing rotate at the same time as the rotation rate.
[0008]
8. MOTORIZED DRUM (03000), according to claim 1, characterized in that the speed reducer output is directly coupled to the drum housing (03700) to rotate the drum housing (03700) at a reduced rotation rate.
[0009]
9. MOTORIZED DRUM (03000), according to claim 1, characterized in that the speed reducer is a cycloidal speed reducer (19100) comprising: an input gear with n external gear teeth; a plurality of guide pins (19152); a cycloidal disc (19140) with openings (19141) therethrough to accommodate respective said plurality of guide pins; and an output gear having at least n + 1 inner gear teeth for engaging the outer gear teeth of said input gear in response to rotational movement of said input gear; wherein the eccentric input shaft (19111) is arranged to encircle the fixed central shaft (03210) and extend through said input gear, said eccentric input shaft (19111) having a substantially tubular configuration with an eccentric element at an external portion for communicating with said input gear; and wherein the motorized drum (03000) has a coupler arrangement with a first portion joined to said eccentric input shaft (19111) and a second portion configured to receive a rotatable input, said coupler arrangement being adapted to accommodate displacement. that results from the transaxial loading of the fixed central axis (03210).
[0010]
MOTORIZED DRUM (03000) according to claim 9, characterized in that the second portion of said coupler arrangement comprises a protrusion having drive faces.
[0011]
11. MOTORIZED DRUM (03000), according to claim 10, characterized in that it additionally provides a high-speed coupler (03310) that provides a torque to the drive face.
[0012]
12. MOTORIZED DRUM (03000), according to claim 9, characterized in that the fixed central axis (03210) is a stationary central axis disposed within said eccentric input axis (19111).
[0013]
13. MOTORIZED DRUM (03000) according to claim 12, characterized in that a reference coupler arrangement is additionally provided for coupling said cycloidal disc (19140) to said fixed central axis (03210), through which it is prevented that said cycloidal disk rotates.
[0014]
MOTORIZED DRUM (03000) according to claim 13, characterized in that said reference coupler arrangement has a first portion comprising a primary guide pin support ring, said reference coupler arrangement further having a second portion for coupling to said fixed central shaft (03210), through which the primary guide pin bearing ring is unable to rotate and wherein said fixed central shaft is provided with a central shaft key for engaging to the second portion of said reference coupler arrangement, whereby said reference coupler arrangement is held in fixed rotational relationship with the central axis.
[0015]
15. MOTORIZED DRUM (03000), according to claim 9, characterized in that said output gear is directly coupled to the drum housing (03700), through which said output gear and the drum housing (03700) rotate in the same rotation rate.

类似技术:

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公开号 | 公开日 | 专利标题

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BR112014003025B1|2021-06-29|MOTORIZED DRUM

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法律状态:
2018-12-11| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2019-10-01| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2020-12-01| B06A| Notification to applicant to reply to the report for non-patentability or inadequacy of the application [chapter 6.1 patent gazette]|

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2021-06-08| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2021-06-29| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 13/08/2012, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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US201161522587P| true| 2011-08-11|2011-08-11|

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US61/522,587|2011-08-11|

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US201261590790P| true| 2012-01-25|2012-01-25|

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US61/590,790|2012-01-25|

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US201261665888P| true| 2012-06-28|2012-06-28|

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US61/665,888|2012-06-28|

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PCT/US2012/050502|WO2013023204A2|2011-08-11|2012-08-13|Cyclo reducer arrangement|

---